Decorative Ironwork HOME > How It's Made

How It's Made

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1. 2. 3. 4. 5.
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1. A forge and special nippers for decorative ironworks

2. An anvil block and various types of hammer for decorative ironworks.

3. A craftsman uses a hammer to flatten a heated iron bar.

4. He then curves the bar's tip against the edge of the anvil.

5. 6. Striking the curved tip with a hammer curls it further.

 
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7. 8. Using a guide to curl the iron into the perfect scroll. This shape is also called an 'arabesque', or 'karakusa' pattern.

9.  The first step to forming a leaf: hammering a heated sheet of iron that has been cut to shape with a punch press.

10. Jigs, specialized tools used in ironworking, are often used to help the craftsman more easily attain the desired shape.

 
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11. A smaller, rounded jig helps to create the leaf's natural looking folds and veins.

12. A stage by stage look at the development of a leaf.

13. Here a craftsman punches holes in an iron bar with a specialized jig and hammer.

14. A bar showing three of the most common hole types.
(This is the design source of wrought iron.)
15. A basket shape is created by applying downward pressure to a bar that has been split horizontally.

 
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16.   A plain bar can be given a decorative element by twisting it while hot.

17.   Different types of twisted bars.

18.19. Forming a scroll shape from heated iron.

20.   The approximate temperature of heated iron is easily seen by the color change that occurs.*

 
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21.  Heating iron in the forge.
(this seems like it should be with #18-19)

22.  Creating a scroll shape with a hammer and anvil.

23.  Checking the shape of a completed scroll against design plans.

24.  The scrolls are then welded together.

25.  Joined together, the scrolls form this beautiful second-floor railing.

 
26. 27. 28. 29. 30.
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26.   Aligning the pieces to simulate realistic acanthus leaves.

27.23. A large scroll.

28.   Assembly and welding process 1

29.   Assembly and welding process 2

30.   Assembly and welding process 3

 
31. 32. 33. 34. 35.
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31.      Working with a powerful Air hammer.

32.      A craftsman working with a spring hammer, in use for many years.

33.      This hand operated hydraulic press can exert a pressure of 250 tons.

34.      Assembling a large scale iron monument.

35.29.30.  A completed wrought iron gate.

*Image from Meilach, Dona Z. 1977. Decorative and Sculptural Ironwork: Tools, Techniques, Inspiration. New York: Crown Publishers.

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